{"id":989675,"date":"2022-03-11T05:45:00","date_gmt":"2022-03-11T10:45:00","guid":{"rendered":"https:\/\/www.prime-wow.com\/?p=989675"},"modified":"2022-03-11T05:45:00","modified_gmt":"2022-03-11T10:45:00","slug":"3d-print-you-own-replica-astro-pi-flight-case","status":"publish","type":"post","link":"https:\/\/www.prime-wow.com\/?p=989675","title":{"rendered":"3D print you own replica Astro Pi flight case"},"content":{"rendered":"<p>We\u2019ve put together a new how-to guide for 3D printing and assembling your own Astro Pi unit replica, based on the upgraded units we sent to the International Space Station in December.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"500\" height=\"281\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/Astro-PI-IRvis-500x281-1.jpg\" alt=\"Astro Pi MK II hardware.\" class=\"wp-image-74157\" \/><figcaption>The new, upgraded Astro Pi units.<\/figcaption><\/figure>\n<\/div>\n<h2>The Astro Pi case connects young people to the Astro Pi Challenge<\/h2>\n<p>It wasn\u2019t long after the first Raspberry Pi computer was launched that people started creating the first cases for it. Over the years, they\u2019ve designed really useful ones, along with some very stylish ones. Without a doubt, the most useful <em>and <\/em>stylish one has to be the Astro Pi flight case.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img decoding=\"async\" loading=\"lazy\" width=\"320\" height=\"240\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/Astro-Pi-Exploding-Diagram.gif\" alt=\"Animation of how the components of the Mark 2 Astro Pi hardware unit fit together.\" class=\"wp-image-77460\" \/><figcaption>What\u2019s inside the new units.<\/figcaption><\/figure>\n<\/div>\n<p>This case houses the Astro Pi units, the hardware young people use when they take part in the <a href=\"https:\/\/astro-pi.org\/\" target=\"_blank\" rel=\"noreferrer noopener\">European Astro Pi Challenge<\/a>. Designed by the amazing Jon Wells for the very first Astro Pi Challenge, which was <a href=\"https:\/\/www.raspberrypi.org\/blog\/tim-peake-parents-stem-astro-pi-raspberry-pi-computers-space-launch\/\" target=\"_blank\" rel=\"noreferrer noopener\">part of Tim Peake\u2019s Principia mission<\/a> to the ISS in 2015, the case has become an iconic part of the Astro Pi journey for young people.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-medium\"><img decoding=\"async\" loading=\"lazy\" width=\"222\" height=\"250\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/Astro-Pi-2021-1-222x250-1.png\" alt=\"Logo of the European Astro Pi Challenge.\" class=\"wp-image-74456\" \/><\/figure>\n<\/div>\n<p>As Jon says: \u201cThe design of the original flight case, although functional, formed an emotional connection with the young people who took part in the programme and is an engaging and integral part of the experience of the Astro Pi.\u201d<\/p>\n<h2>People love to 3D print Astro Pi cases<\/h2>\n<p>Although printing an Astro Pi case is absolutely <em>not <\/em>essential for participating in the European Astro Pi Challenge, many of the teams of young people who participate in <a href=\"https:\/\/www.raspberrypi.org\/blog\/young-people-space-experiment-ideas-astro-pi-mission-space-lab-2021-22\/\" target=\"_blank\" rel=\"noreferrer noopener\">Astro Pi Mission Space Lab<\/a>, and create experiments to run on the Astro Pi units aboard the ISS, do print Astro Pi cases to house the hardware that we send them for testing their experiments.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img decoding=\"async\" loading=\"lazy\" width=\"500\" height=\"288\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/IMG_2765-1-500x288-1.jpg\" alt=\"An aluminium-encased Astro Pi unit next to a 3D-printed Astro Pi unit replica.\" class=\"wp-image-78728\" \/><figcaption>An aluminium Astro Pi case, and a 3D printed case.<\/figcaption><\/figure>\n<\/div>\n<p>When we published the first how-to guide for 3D printing an Astro Pi case and making a working replica of the unit, it was immediately popular. We saw an exciting range of cases being produced. Some people (such as me) tried to make theirs look as similar as possible to the original aluminium Astro Pi flight unit, even using metallic spray paint to complete the effect. Others chose to go for <a href=\"https:\/\/twitter.com\/kaceyandkristi\/status\/705567096428740608?s=20&amp;t=vLBl0XjnkbWVrfxr3F3ylQ\">a multicolour model<\/a>, or even used <a href=\"https:\/\/twitter.com\/jonny_teague\/status\/705009752791785472?s=20&amp;t=nmhekG9HDqgI_RkuHzE_Yw\">glow-in-the-dark filament<\/a>.<\/p>\n<p>So it wasn\u2019t a huge surprise that when <a href=\"https:\/\/www.raspberrypi.org\/blog\/astro-pi-2021-news-rocket-launch-hardware\/\" target=\"_blank\" rel=\"noreferrer noopener\">we announced that we were sending upgraded Astro Pi units to the ISS<\/a> \u2014 with cases again designed by Jon Wells \u2014 we received a flurry of requests for the files needed to 3D print these new cases.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img decoding=\"async\" loading=\"lazy\" width=\"500\" height=\"282\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/Astro-Pi-float-500x282-1.png\" alt=\"The mark 2 Astro Pi units spin in microgravity on the International Space Station.\" class=\"wp-image-78570\" \/><figcaption>The new Astro Pi units are on board the ISS now.<\/figcaption><\/figure>\n<\/div>\n<p>Now that the commissioning of <a href=\"https:\/\/www.raspberrypi.org\/blog\/building-new-astro-pi-units-international-space-station\/\" target=\"_blank\" rel=\"noreferrer noopener\">the new Astro Pi units<\/a>, which arrived on board the International Space Station <a href=\"https:\/\/www.raspberrypi.org\/blog\/astro-pi-rocket-launch-21-space-raspberry-pi-computer\/\" target=\"_blank\" rel=\"noreferrer noopener\">in December<\/a>, is complete, we\u2019ve been able to put together an <a href=\"https:\/\/projects.raspberrypi.org\/en\/projects\/astro-pi-flight-case-mk2\">all-new how-to guide to 3D printing your own Mark II Astro Pi case<\/a> and assembling your own Astro Pi unit replica at home or in the classroom.<\/p>\n<div class=\"wp-container-622b282d76670 wp-block-buttons\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-vivid-purple-background-color has-background\" href=\"https:\/\/projects.raspberrypi.org\/en\/projects\/astro-pi-flight-case-mk2\">Visit the guide to your own Astro Pi case<\/a><\/div>\n<\/div>\n<p>The guide also includes step-by-step instructions to completing the internal wiring so you can construct a working Astro Pi unit. We\u2019re provided a custom version of the self-test software that is used on the official Astro Pis, so you can check that everything is operational.<\/p>\n<p>If you\u2019re new to 3D printing, you might like to try one of our <a href=\"https:\/\/projects.raspberrypi.org\/en\/projects\/blockscad-coder-keyring\/\">BlocksCAD projects<\/a> and practice printing a simpler design before you move on the the Astro Pi case.<\/p>\n<h2>Changes and improvements to the guide<\/h2>\n<p>We\u2019ve made some changes to the original CAD designs to make printing the Mark II case parts and assembling a working Astro Pi replica unit as easy as possible. Unlike the STL files for the Mark I case, we\u2019ve kept the upper and lower body components as single parts, rather than splitting each into two thinner halves. 3D printers have continued to improve since we wrote the first how-to guide. Most now have heated beds, which prevent warping, and we\u2019ve successfully printed the Mark II parts on a range of affordable machines.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img decoding=\"async\" loading=\"lazy\" width=\"500\" height=\"375\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/IMG_0322-500x375-1.jpg\" alt=\"An Astro Pi case front is being printed on a 3D printer.\" class=\"wp-image-78727\" \/><figcaption>Printing an Astro Pi case.<\/figcaption><\/figure>\n<\/div>\n<p><a href=\"https:\/\/projects.raspberrypi.org\/en\/projects\/astro-pi-flight-case-mk2\" target=\"_blank\" rel=\"noreferrer noopener\">The guide<\/a> contains lots of hints and tips for getting the best results. As usual with 3D printing, be prepared to make some tweaks for the particular printer that you use.<\/p>\n<p>In addition to the upper and lower case parts, there are also some extra components to print this time: the colour sensor window, the joystick cap, the Raspberry Pi High Quality Camera housing, and the legs that protect the lenses and allow the Astro Pi units on the ISS to be safely placed up against the nadir window.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img decoding=\"async\" loading=\"lazy\" width=\"500\" height=\"375\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/IMG_2762-500x375-1.jpg\" alt=\"Four 3D-printed Astro Pi case fronts.\" class=\"wp-image-78723\" \/><figcaption>You can choose between four variants of the upper case part.<\/figcaption><\/figure>\n<\/div>\n<p>We\u2019ve included files for four variants of the upper case part (see above). In order to keep costs down, the kits that we send to Astro Pi Mission Space Lab teams have a different PIR sensor to the ones of the proper Astro Pi units. So we\u2019ve produced files for upper case parts that allow that sensor to be fitted. If you\u2019re not taking part in the European Astro Pi Challenge, this also offers a cheaper alternative to creating an Astro Pi replica which still includes the motion detection capability:<\/p>\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" loading=\"lazy\" width=\"1303\" height=\"1139\" data-id=\"78725\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/IMG_0585.jpg\" alt=\"\" class=\"wp-image-78725\" \/><\/figure>\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" loading=\"lazy\" width=\"2560\" height=\"1920\" data-id=\"78724\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/IMG_2759-scaled-1.jpg\" alt=\"A 3D-printed Astro Pi unit replica.\" class=\"wp-image-78724\" \/><\/figure>\n<\/figure>\n<p>We\u2019ve also provided versions for the upper case part that have smaller holes for the push buttons. So, if you don\u2019t fancy splashing out on the supremely pressable authentic buttons, you can use other colourful alternatives, which typically have a smaller diameter.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img decoding=\"async\" loading=\"lazy\" width=\"500\" height=\"375\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/IMG_0607-500x375-1.jpg\" alt=\"A 3D-printed Astro Pi unit replica with legs attached.\" class=\"wp-image-78726\" \/><figcaption>The guide includes files for printing the Astro Pi\u2019s protective legs.<\/figcaption><\/figure>\n<\/div>\n<p>Do share photos of your 3D-printed Astro Pi cases with us by tweeting pictures of them to <a href=\"https:\/\/twitter.com\/astro_pi\" target=\"_blank\" rel=\"noreferrer noopener\">@astro_pi<\/a> and <a href=\"https:\/\/twitter.com\/RaspberryPi_org\" target=\"_blank\" rel=\"noreferrer noopener\">@RaspberryPi_org<\/a>.<\/p>\n<h2>One week left to help young people make space history with Astro Pi Mission Zero<\/h2>\n<p>It\u2019s still not too late for young people to take part in this year\u2019s Astro Pi beginners\u2019 coding activity, <a href=\"https:\/\/astro-pi.org\/mission-zero\/\">Mission Zero<\/a>, and suggest <a href=\"https:\/\/www.raspberrypi.org\/blog\/free-beginner-coding-activity-astro-pi-mission-zero-name-space-history\/\" target=\"_blank\" rel=\"noreferrer noopener\">their ideas for the names for the two new Astro Pi units<\/a>! Astro Pi Mission Zero is still open <strong>until next Friday, 18 March<\/strong>.<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-medium\"><img decoding=\"async\" loading=\"lazy\" width=\"250\" height=\"250\" src=\"https:\/\/www.prime-wow.com\/wp-content\/uploads\/2022\/03\/Mission-Zero-logo-new-250x250-1.jpg\" alt=\"Logo of Mission Zero, part of the European Astro Pi Challenge.\" class=\"wp-image-63294\" \/><\/figure>\n<\/div>\n<p>The post <a rel=\"nofollow\" href=\"https:\/\/www.raspberrypi.org\/blog\/3d-print-astro-pi-flight-case-mark-ii\/\">3D print you own replica Astro Pi flight case<\/a> appeared first on <a rel=\"nofollow\" href=\"https:\/\/www.raspberrypi.org\">Raspberry Pi<\/a>.<\/p>\n<p>&#013;<br \/>\n&#013;<br \/>\nSource: Raspberry Pi &#8211; <a href=\"https:\/\/www.raspberrypi.org\/blog\/3d-print-astro-pi-flight-case-mark-ii\/\" target=\"_blank\" rel=\"noopener\">3D print you own replica Astro Pi flight case<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>We\u2019ve put together a new how-to guide for 3D printing and assembling your own Astro Pi unit replica, based on the upgraded units we sent to the International Space Station in December. The new, upgraded Astro Pi units. The Astro &hellip; <a href=\"https:\/\/www.prime-wow.com\/?p=989675\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":989676,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"ngg_post_thumbnail":0,"footnotes":""},"categories":[77,110],"tags":[5],"class_list":["post-989675","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-rpi","category-unfiltered-rss","tag-rpi"],"_links":{"self":[{"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=\/wp\/v2\/posts\/989675","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=989675"}],"version-history":[{"count":0,"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=\/wp\/v2\/posts\/989675\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=\/wp\/v2\/media\/989676"}],"wp:attachment":[{"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=989675"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=989675"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.prime-wow.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=989675"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}